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KGC Kumgang Co., Ltd.
 
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KGC Kumgang Co., Ltd.
[Korea]
Address:
409-6 Jangan 1-dong, Dongdaemoon-gu, Seoul 130-843 Korea
Phone:
82-2-22164011
Contact name:
Sunny Hong , Assistant manager
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KGC Kumgang Co., Ltd.
 
Products

Brake Disc Rotor

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Brake Disc Rotor

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 Model Number XR Tuning

Experience premium driving on normal street
KGC SILVER-TS series is a special rotor that integrates a slotted hole design with strong durability and high performance.
This design maintains consistent friction and a clean surface as well as effectively removes dust and scraps.

Special Ffeatures
  1. KGC's unique ventilation design
  2. Excellent thermal stability
  3. Minimal initial operating time
  4. Slotted hole design for consistent brake friction, fast cooling effect, and cleaner disc surfaces
  5. Anti-corrosion silver coating pigment for the metals used in the rotor
  6. Minimization of the brake fading phenomenon
  7. Slotted hole for fast discharge of friction gases and water
  8. Safe and superior braking effect for emergency braking situations under wet conditions

-Note : The series may be used only for a limited range of vehicle models. Please inquire at KGC Kum Gang Co., Ltd. for the detailed application items.

For normal street driving and for race car driving
KGC SILVER-RS series is designed for skillful drivers and tuned vehicles. It has a directional slotted hole design.

Special Ffeatures
  1. KGC�s unique ventilation design
  2. Excellent thermal stability
  3. Minimal initial operating time
  4. Directional slotted hole design (differentiation of right and left disc rotors)
  5. Directional slotted hole and rotating curve track design efficiently clears dust and debris while maintaining consistent brake friction, fast cooling effect, and a cleaner disc surface.
  6. Anti-corrosion surface silver coating pigment for rotor protection
  7. Fast friction gas emission

-Note : The series may be used only for a limited range of vehicle models. Please inquire at KGC Kum Gang Co., Ltd. for the detailed application items.

For superior performance in long-distance driving and for track driving
For drivers who take extra care of their cars, KGC Kum Gang Co., Ltd. used aviation grade materials for its high-performance XR rotors to protect your vehicle's wheel bearing from heat.
The aviation-grade materials used for the rotor's aluminum hub center equalizes the disc's expansion and gives it superior torsion resistance.

Special Features
  1. KGC's unique ventilation design
  2. Made from reusable aluminum materials for light-weight aircraft (alumalite)
  3. Replaceable disc rotor (reusable aluminum hub center)
  4. RS design with superior directional feature and the slotted hole
  5. NAS (National Aerospace Standard) braking equipment bolts and lock nuts
  6. Excellent thermal stability
  7. Applicable for the standard finish process of racing car production (non-slotted, no hole)

-Note : The series may be used only for a limited range of vehicle models. Please inquire at KGC Kum Gang Co., Ltd. for the detailed application items.

For long-distance driving and track racing
For drivers who take extra care of their cars, KGC Kum Gang Co., Ltd. used aviation- grade materials for its high-performance XR rotors to protect your vehicle�s wheel bearing from heat.
The aviation- grade material used for the rotor�s aluminum hub center equalizes the disc�s expansion and gives it superior torsion resistance.

Special Features
  1. KGC�s unique ventilation design
  2. Made from reusable aluminum materials for weight aircraft (alumalite)
  3. Replaceable disc rotor (reusable aluminum hub center)
  4. RS design with superior directional feature and the slotted hole
  5. NAS (National Aerospace Standard) braking equipment bolts and lock nuts
  6. Excellent thermal stability

-Note : The series may be used only for a limited range of vehicle models. Please inquire at KGC Kum Gang Co., Ltd. for the detailed application items.

KGC-XR Series - Hardware


Anatomical drawing of the high-performance brake disc rotor

-Special Note : When the torque/lock loosens or has to be removed, a qualified vehicle brake technician should change the braking device torques/locks when changing the rotor. Newly changed torque/lock(braking device) nuts can be purchased seperately with the new KGC XR Series disc rotor.


Please select the color that is suitable for the exterior of your car

Special Product Features

KGC-XR series
The innovative KGC-XR ventilation design has a stronger cooling function that enables it to perform 20% better than normal solid disc rotors. The accurately-located 48 pillars in the KGC-XR system features twister-shaped rotation. The pillar shape provides stronger power and larger surface areas. This increases the heat dissipation and, helps the device return to its optimal operating temperature by providing the next application of the brake.
SILVER-RS series
The KGC-XR design is applicable for the SILVER series rotor and the XR series rotor. This is an advanced cross-drilled and slotted pattern providing improved braking performance for street use only.
SILVER-TS series
SILVER-TS series slotted disc is a heavy-duty performance disc rotor that incorporates the slotted design. This design maintains maximal friction as it effectively removes gas, dust and scraps and maintains cleaner disc surfaces for better brake performance. The slotted hole design increases the heat dissipation and, helps the device return to its optimal operating temperature by providing the next application of the brake.

Technical Advice

There are many factors that directly affect the life of the disc rotor and the safety of drivers when using a high-performance vehicles on race track. The major consideration factors are listed below.

1.Correct initial operation of rotors.
Generally, experienced drivers use their track rotor with a standard pad on regular roads for one or two weeks before they use a certain track rotor. Driving under normal traffic conditions for 200~300 kms is more effective and is one of the ways to prevent early weakening of the disc rotor materials.

If you cannot utilize this method or if you prefer to use the accelerator and the brake repeatedly, please warm up your brake first. Drive for at least 1~2 kms with long and light braking. Braking at high speed with a cold rotor subjects the brake to heat shock and weakens it easily.

2.Pad selection
A general, standard pad is not suitable for track application. The temperature of the center of a rotor that is ideal for a track should generally be 450-600°C range. Moreover, since the surface temperature goes up to 800°C within 5 seconds and over time, the selection of the pad is really important.
The performance of the general pad generally declines performance at 300-350°C (580-660°F), and causes the brake pad fading phenomenon and grazing on the surface of the rotor. The grade of the structure of the pad is also degraded.

Maximum brake pad C.W.T(C.W.T=Continuous Working Temperature)

Type of brake pad
Maximum C.W.T
Friction Classif'n
Standard
280°C/536°F
FF
Semi-Metal
400°C/752°F
EF
High-performance
500°C/932°F
GF

3.Warm Up & Cool Down
To reduce thermal shock from sudden high-speed braking, the disc rotors should be preheated before track sprint racing.
From the time when the pedal is applied to the time when it is released, the difference in the rotor temperature is directly proportional to the weakening of the materials.
This also applies after track racing, for cooling down, during which it is recommended that the speed be reduced by lightly peddling the brake to slowly drop the temperature in the center of the rotor. If this is impossible, take a short drive off the track for a few minutes.
If you are planning to use the rotor again, do not stop the car immediately after existing the track with hot brakes.
-NOTE : As the rotor would be hot after track racing, applying the hand brake in this condition may cause distort the rear discs as they cool down.

4.Rotor examination after track racing
All the disc rotors should be inspected after track racing. This includes the heat check (surface defect) after removing the rotor from the vehicle, and the inspection of serious defects from the fatigue on the pad surfaces.
If a suspected defect is found, rub it with a light grade emery paper(e.g.. 240 grits or higher), to check it is a crack or not leaching or etching from the pad material.
The pad etching may look similar a light defect, but this will disappear if you smoothly rub it with emery paper. If it is confirmed as a defect, discard the rotor.

One recommended method is to hold two sets of rotors, one for track use and one for street use. Changing to your street use rotors after track racing requires a rotor inspection. Also, your rotors for normal street rotors can become your next track rotors with the advantage of being bedded(upon initial operation) in gradually.
If initial two sets are purchased, only one set a time needs to be replaced.

5.Rotor Temperature
Analyzing the rotor temperature is one way of strengthening your driving technique. To maintain optimal disc rotor life, the temperature of the center of the rotor should not exceed 630°C (1,160°F).
If it exceeds this limit, you have to consider the grade of your pad and the driving technique. Compare the time and distance when the brake is applied at a corner with other drivers.
An additional 1 or 2 seconds can make a considerable difference in the rotor temperature and the life of the product.

Safe brake fluid operating temperature

Brake Fluid
Dry Boiling Point
Wet Boiling Point
DOT3
205°C/401°F
140°C/284°F
DOT4
230°C/446°F
155°C/311°F
DOT5.1
260°C/500°F
180°C/356°F
DOT4/600
310°C/590°F
310°C/420°F

-Dry Boiling Point : The temperature at which the brake fluid is boiled without contamination.
-Wet Boiling Point : The temperature at which the brake fluid is boiled after it is saturated with
moisture.
-Brake fluid manufacturers recommend changing the brake fluid every 2 years or every 50,000 kms.
-SPECIAL NOTE : The above listed technical tips are only recommended but may not be applicable in every case.

Related Keywords: brake disc rotor , disc rotoer


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